Work Station
A more efficient and versatile finishing area.
The workstations on the production line provide work area systems and functions mainly including electrophoretic effect inspection, topcoat inspection, versatile grinding station, major rework, minor repair line, changeover room, fixture exchange, weld seal line, skirt glue, PVC line, ED sanding, inspection and finishing, reporting line, multifunctional sanding line, wax injection line, drying inspection, etc.
Proven
30 years of experience providing proven equipment
Lifetime Service
Maintenance is more important than repair
Maximum Efficiency
Production line capacity fully matches demand without wasting any resources
Product Description
Workstations on production lines offer a very diverse range of work zone systems and functions to meet the needs of different production stages and processes. The following are some of the common work area systems and functions:
- Electrophoretic effect inspection: The workstations are equipped with electrophoretic effect inspection equipment to assess the quality and uniformity of the electrophoretic coating. This includes checking indicators such as colour, gloss and coating thickness.
- Topcoat inspection: The workstations are provided with topcoat inspection equipment for checking and assessing the quality and appearance of topcoat coatings. This includes checks on colour consistency, flatness, gloss, etc.
- Versatile Grinding Station: The workstation has a versatile grinding station for grinding and surface preparation of workpieces. This includes processes such as deburring, smoothing the surface and providing a consistent surface quality.
- Major Rework: The workstations have a dedicated major rework area for larger defects or flaws that occur during the painting process, including patching, repainting, etc.
- Small Repair Line: The small repair line is a dedicated work area for small defects and flaws on workpieces. Operators can carry out small repairs and painting to ensure the quality of the workpiece.
- Changing booths: The workstations are equipped with changing booths for changing workpiece jigs or fixture accessories to suit different sizes and shapes of workpieces.
- Weld sealing line: The workstation provides weld sealing line equipment for painting and protecting the weld seam to improve the corrosion resistance and appearance of the workpiece.
- Skirting: Workstations are provided with a skirting area for taping or gluing the edges or skirts of workpieces to prevent paint flowing to areas that do not require painting.
- PVC lines: workstations provide for the installation and maintenance of PVC lines to protect specific areas of the workpiece from painting or treatment.
- ED sanding: Workstations are equipped with ED sanding equipment to remove undesirable reactions or defects from electrophoretic coated surfaces to achieve a smooth surface quality.
- Inspection and Finishing: The workstation provides an inspection and finishing area for the final inspection, finishing and packaging of the painted workpiece to ensure product quality and cosmetic integrity.
- Reporting line: The workstation has a reporting line for generating and collating reports and documentation relating to the painting process, including records of painting parameters, quality test results, process instructions etc.
- Multi-functional sanding line: The workstation provides a multi-functional sanding line for handling the sanding and surface treatment needs of different materials and workpieces, including metals, plastics and other materials.
- Wax injection line: The workstation is equipped with a wax injection line for coating the surface of workpieces with a wax film to provide additional protection and protective effects, such as corrosion protection, water resistance, etc.
- Drying and inspection: The workstations are equipped with drying and inspection equipment for drying and inspecting the painted workpiece to ensure that the coating is cured and of the required quality.
These work area systems and functions play a key role in the electrodeposition coating line, providing a diverse range of handling and inspection capabilities to ensure that quality control and process requirements are met during the coating process. We, as a supplier, can provide customised workstation solutions to ensure optimum productivity and product quality according to the specific needs and requirements of our customers.
Open Station
Open workstations often have better ventilation systems to effectively remove harmful gases and chemicals from the work area, providing a healthier and safer working environment.
Good ventilation, High visibility, High flexibility, Communication and collaboration, Easy maintenance
Closed Station
Enclosed workstations have an enclosed structure that allows better control of temperature, humidity and airflow in the work area, ensuring process stability and consistency.
Environmental control, Isolated environment, Noise and dust control, Safety and security, Environmental protection
Open workstations and closed workstations are two common types of workstations found in industrial production environments, each with different features and advantages:
Features and advantages of open workstations:
- Good ventilation: open workstations usually have a better ventilation system that effectively removes harmful gases and chemicals from the work area, providing a healthier and safer working environment.
- High visibility: Because open workstations do not have closed walls or partitions, operators can more easily observe and monitor the workpiece and process in the work area, making it easier to identify problems and make adjustments in a timely manner.
- Flexibility: open workstations often have a large space and can accommodate workpieces of different sizes and shapes. Operators can enter and leave the work area more freely, making it easier to load, unload and manipulate workpieces.
- Communication and collaboration: open workstations help to facilitate communication and collaboration within a team. With unobstructed lines of sight between operators, they can communicate, collaborate and solve problems more easily, increasing productivity and quality.
- Ease of maintenance: Open workstations are relatively easy to maintain and clean, making it easier for operators to carry out routine maintenance and repair work, reducing downtime and production interruptions.
- Good ventilation, high visibility, flexibility, communication and collaboration, ease of maintenance
Features and benefits of enclosed workstations:
- Environmental control: Enclosed workstations have an enclosed structure that allows better control of temperature, humidity and airflow in the work area, ensuring process stability and consistency.
- Isolated environment: Enclosed workstations isolate the work area from the external environment, preventing outside contaminants from entering the work area and ensuring the stability of product quality and coating results.
- Noise and dust control: Enclosed workstations can effectively control the spread of noise and dust, reducing the impact on the operator and the disruption to the working environment.
- Safety and security: With fixed boundaries and access control, enclosed workstations can better ensure the safety of operators and prevent unauthorised personnel from entering the work area.
- Environmental protection: Enclosed workstations allow for more efficient collection and disposal of exhaust gases and waste materials, with appropriate environmental protection measures in place to reduce negative impacts on the environment.
It is important to note that open and closed workstations are each suitable for different production environments and needs. The choice of which type of workstation to use depends on the specific application scenario, the requirements of the painting process and the safety and comfort considerations of the operator. In practice, the supplier will provide a customised solution based on the customer’s needs and requirements to ensure the best performance and results from the workstation.
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Application Case
FAQ
Our workstations are suitable for a wide range of processes and applications, including electrodeposition painting, top coat inspection, sanding, weld sealing and many more. We offer customised workstation solutions based on the specific needs of our customers to ensure that the requirements of different processes and applications are met.
Our workstations are equipped with efficient ventilation systems that effectively remove harmful gases and chemicals to safeguard the health and safety of the operators. The ventilation systems are designed to meet the relevant environmental and safety standards, ensuring that the air quality inside the workstations meets the requirements.
Yes, our workstations can be adapted in size and space layout to suit the needs of our customers. We can provide customised designs and solutions to ensure that the workstations match the customer’s production lines and processes.
We take the safety of our operators very seriously. Workstations are equipped with appropriate safety measures, including protective doors, warning signs and emergency stop buttons, to ensure the safety of operators during work.
Our workstations are designed with ease of maintenance and cleaning in mind. Key components are easy to remove and replace, and operators can easily carry out routine maintenance and cleaning tasks, thus reducing downtime and maintenance costs.
Our workstations are designed and manufactured to meet the relevant industry standards and certification requirements. We ensure that the quality, safety and environmental performance of our workstations meet or exceed industry standards in order to provide high quality products and services.
