Monorail E-coating Line
Flexible and efficient e-coating system.
Monorail electrophoresis coating line is a kind of coating equipment system that uses the push rod suspension chain conveyor to suspend the workpiece on the coating line, also called rail type electrophoresis line, continuous electrophoresis line.
- Realize automatic transfer, variable pitch transportation, fast travel, accumulation storage, etc., which reduces the floor space of the coating line and makes production and transportation more flexible.
- Realize the change of running height by slope section and lifting section to meet the requirements of different process tanks in and out.
- The workpieces to be transported can be automatically selected according to the requirements of the grouping station, such as grouping by color or product type, etc.
- Buffer zones can be established to avoid conflicts between two adjacent processes, to ensure that the whole line runs according to the established rhythm, and to maintain stable output.
- It is possible to achieve mixed flow production of large and small parts through the combination of hanging tools to improve the utilization rate of the line.
Product Description
The application scope of the monorail e-coating line is mainly the coating production line for automobiles and auto parts.
- It is suitable for continuous painting production, which can meet the requirements of different process tanks in and out, realize the mixed flow production of large and small parts, and improve the utilization rate of the production line.
- It can also be used for other painting processes that require suspended conveying, such as metal products, furniture, electrical appliances, etc.
◆ Components of electrophoresis equipment:
Components and process
① Tank body — ② Stirring circulation system — ③ Electrode device — ④ Perature adjustment device — ⑤ Paint supply device — ⑥ Ultrafiltration device — ⑦ Ventilation device — ⑧ Power supply device — ⑨ Washing device after e-coating — ⑩ Paint storage device.
Automotive Body Treatment E-coating Line
The advantages and characteristics of electrodeposition coating lines applied to car body painting are as follows:
- Electrodeposition coating can form a uniform, dense, and corrosion-resistant coating on the car body surface, effectively protecting the car body steel from rust ;
- Electrodeposition coating can improve the penetration of the car body cavity, making the cavity also achieve a high film thickness, enhancing the corrosion resistance of the car body’s inner surface ;
- Electrodeposition coating can reduce the waste and environmental pollution of the paint because the electrodeposition paint is water-based, has a low solvent content, and can be recycled by ultrafiltration and reverse osmosis devices ;
Auto parts electrophoresis line
The key advantages of electrodeposition coating applied to automotive parts are:
- Form a uniform, dense, and corrosion-resistant coating on the metal surface, effectively protecting the parts from rust and extending their service life.
- Coat complex shapes and hollow parts with high efficiency and low waste, as the paint particles are attracted by the electric field and deposited on the parts until the desired film thickness is reached.
- Reduce the environmental impact of the coating process, as the electrodeposition paint is water-based, has a low solvent content, and can be recycled by ultrafiltration and reverse osmosis devices.
- Improve the coating quality and appearance, as the electrodeposition coating is an automated coating method, not affected by manual operation.
Multi-color electrophoresis line
The advantages of using an orbital suspension conveyor line for the painting of different colored electrodeposition coating lines are as follows:
- The rail-suspended conveying line can effectively save space, shorten the length of the coating line, and reduce investment costs.
- The rail-suspended conveying line can achieve automatic workpiece reloading, variable pitch transport, fast travel, and accumulation storage, improving production efficiency and flexibility.
- Rail-suspended conveyor lines can adapt to the coating of complex shapes and hollow parts, ensuring uniformity and quality of the coating film.
- The rail-suspended conveyor line reduces paint loss and environmental pollution as the electrophoretic paint is water-based, has a low solvent content, and can be recycled through ultra-filtration and reverse osmosis units.
Product Features
- Special-purpose equipment for clean steel plates and profiles.
- Lower steel shots distributed uniformly.
- Lower labor intensity.
- Convenient and fast to replace.
- Programmable automation controller functions.
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Technical Parameter
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Shot Blasting Machine
- Thirty years of production and design experience on shot blasting.
- Equipment gets the international certification: CE, ISO14001, ISO9001, TUV, BV.
- Get a government-granted endorsement of trust. ATHI is trustworthy.
- All designs adopt 3D Design.
- OEM&ODM factory, High-quality after-sales service
- All adopt general parts, easy to buy and replace.
- Domestic certificate: AAA corporate certificate (The first AAA enterprise in Qingdao).
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FAQ
The suspended orbital electrophoresis line is suitable for a wide range of metals, including steel, aluminium, magnesium alloys and copper. It can be used to coat metal workpieces for corrosion protection, wear resistance, decoration and improved electrical conductivity needs.
The suspended orbital electrophoresis line has several advantages:
Uniform coating: With the suspension track system, workpieces can be evenly suspended in the electrolyte, ensuring that the coating is deposited evenly over the entire surface and reducing unevenness in coating thickness.
Efficient production: Suspension rail electrophoresis lines usually have an automated operating system, allowing for efficient production lines and increased production efficiency.
Versatile coating: Suspended rail-type electrophoresis lines can achieve different types of coating, including anti-corrosion, wear-resistant and decorative, to meet the needs of different applications.
Environmental protection and energy saving: compared to traditional coating technology, the suspended orbital electrophoresis line can better control the amount of coating used, reduce the emission of waste liquid and exhaust gas, and reduce the impact on the environment.
The cost of a suspended rail electrophoresis line can be influenced by a number of factors, including the size and shape of the workpiece, the type and thickness of the coating, and the size of the line. Generally speaking, the investment in equipment for a suspended orbital electrophoresis line is relatively high, but it is the best choice for many coating manufacturers due to its efficient production capacity and the high quality of the coating.
The maintenance and operation costs of a suspended orbital electrophoresis line are relatively low, saving labour and resource costs.
Suspended rail-type electrophoresis lines enable the economical use of coatings and reduce paint waste, thus reducing paint costs.
In the long term, the cost of a suspended orbital electrophoresis line can pay for itself through improved productivity and coating quality, as well as the environmental benefits of reduced waste liquid and exhaust emissions.
It is important to note that the exact costs will vary from case to case and it is recommended that a detailed assessment and economic analysis is carried out to determine the cost effectiveness of a suspended orbital electrophoresis line based on actual requirements and project size.
The thickness of the coating can be controlled on a suspended orbital electrophoresis line by adjusting parameters such as the concentration of paint in the electrolyte, the strength of the electric field and the coating deposition time. These parameters can be optimised and adjusted to the specific workpiece and coating requirements in order to achieve the desired coating thickness.
The maximum size and weight limits of a suspended rail electrophoresis line can be influenced by the design and specification of the equipment. Generally speaking, the line can be used for small to medium to large workpieces. For very large workpieces or special shapes, a customised solution may be required.
